A+W Software GmbH

Am Pfahlgraben 4-10, 35415 Pohlheim
Germany
Telephone +49 6404 2051-0
Fax +49 6404 2051-877
info@a-w.com

This company is main exhibitor of

Contact

Alfred Cortisse

Alfred Cortisse COO EMEA / APAC Business Unit A+W Clarity

Phone
+49 151 16228 823

Email
alfred.cortisse@a-w.com

Our range of products

Product categories

  • 05  Measurement, testing, control technology and software
  • 05.02  Regulation technology
  • 05.02.02  CNC control for handling machines

CNC control for handling machines

  • 05  Measurement, testing, control technology and software
  • 05.03  Host computer systems, IT, Communication and Security Technology
  • 05.03.01  MRP/CAD/CIM systems

MRP/CAD/CIM systems

  • 05  Measurement, testing, control technology and software
  • 05.03  Host computer systems, IT, Communication and Security Technology
  • 05.03.03  Process control systems
  • 05  Measurement, testing, control technology and software
  • 05.03  Host computer systems, IT, Communication and Security Technology
  • 05.03.04  Other control systems

Other control systems

  • 05  Measurement, testing, control technology and software
  • 05.04  Software
  • 05.04.02  Optimization of glass cutting and glass production yield

Optimization of glass cutting and glass production yield

  • 05  Measurement, testing, control technology and software
  • 05.04  Software
  • 05.04.03  Machine control software

Machine control software

Our products

Product category: Software

A+W Business - The perfect Solution that grows with you

A+W Business:
Even more ergonomic

A+W Business is a complete ERP system for small and medium-sized companies in the flat glass industry. The A+W commercial solution allows not just the entry of quotations, orders, credit notes, complaints, delivery notes, and the management of purchase orders and inquiries, but also control of other company areas (e. g. stock, purchasing, dispatch, etc.).
The main functions are master data management, quotation creation, order processing, the creation of partial deliveries and complaints, and all associated documents and evaluations. With its graphic interface, A+W Business is easy and quick to use and it simplifies all company-internal processes relating to order processing.

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Product category: Software

A+W Enterprise - The Group Solution


ERP system for corporate groups and upscale medium-sized companies

A+W Enterprise is an integrated, database-based overall ERP solution for the flat glass industry. The system is designed for groups of companies and upper-middle class companies with several subsidiaries, and is being used by major players in the flat glass industry world-wide.

This comprehensive system includes features for sales management, sales support, purchasing management, inventory management, and dispatch planning.
A+W Enterprise is divided into three architectural levels: presentation, application logic, and database. These can be installed and operated on different computers, which increases the scalability and fail-safe nature of the system. The application relies on a relational database and is available in versions for LINUX and UNIX. The user front end can also be installed on MS Windows.

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Product category: Software

A+W Business Pro: Integrated Production Control

A+W Business Pro:
Clear, simple, clever

A+W Business Pro is a professional and cost-effective entry-level solution for small and medium-sized companies where order processing and production planning are completely integrated.

With the commercial part of the integrated solution (A+W Business), you can handle the entry of quotations, orders, credits, complaints, and delivery notes and manage orders and inquiries; you can also take control of other company areas (e. g. warehouse, purchasing, dispatch, etc.)
Order data is available immediately for production planning. Thanks to the integrated wizard function, the process of batch creation, optimization, on through to production release can be completed with a single mouse-clicks.

The user can switch to “expert mode” at any time and thus influence the results directly. The cut optimization per batch and glass type is based on the latest algorithms and, thanks to the intelligent variation possibilities for storage space depth, selection of various stock sizes and residual plates, delivers very good results.

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Product category: Process control systems

A+W Production: Everything under control

Everything perfectly planned and optimized

An expanded product line and state-of the- art machines are placing ever-higher demands on organizational concepts, as well as planning and control software. These machines, which are highly complex and sensitive high-tech systems, enable high cycle rates and thus quick throughput times, but only if the overall concept is right and the production process is optimally planned and controlled. Therefore, scalable software systems and integrated solutions are the key to an optimized production environment.
A+W Production is an extremely flexible PPS solution for complete rough and detailed scheduling for insulated glass, tempered glass, and laminated glass production. The system allows planning and control of even the most demanding multi-level production flows.

The latest improvements within capacity planning and scheduling such as campaign planning, simplified rescheduling possibilities, and improved scheduling algorithms have expanded A+W Production’s functions and simplified the daily business of production management and work preparation.

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Product category: Software

A+W iCut: Optimize cutting – Edit orders – Manage storage

Are you looking for a state-of-the-art, cost-effective IT solution that automates your most-used functions in the office, storage, and cutting? Then A+W iCut could become your new integrated software system – perhaps the first step toward digitalizing your company.
Use A+W iCut to enter orders and optimize your glass cutting. Manage your glass storage and use automatic synchronization with the optimization – after cutting, A+W iCut automatically updates the inventory.
Use A+W iCut to create customers and products easily and quickly and use a clear interface to enter insulated glass, TG, LAMI, and other glass types, as well as any required edge processings. Then calculate the total price for the order based on the item prices entered.
With the integrated Production Manager you transfer the orders entered to the optimization with a mouse-click.
Another crucial feature of A+W iCut is a system for managing residual plates. This way, you ensure that in addition to the stockplates, the optimization also considers your valuable residual plates in order to achieve the best yield.

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Product category: Software

A+W iQuote: Glass orders 24/7

The digitalization of quotations, POs, and orders between market partners is a high priority in the flat glass industry because it mirrors customers' changed purchasing habits in their private lives. You order online around the clock, and increasingly on mobile devices. Why not in the commercial sector too? Due to the Covid-19 crisis, according to customers who already order digitally, there is an increasing focus on the necessity of online order processing.
Innovative companies in the glass and window industry have already understood this and are providing online ordering portals for their customers. The ideal tool for this is A+W iQuote, which many companies around the world are already using for digital ordering.
Online ordering with A+W iQuote offers customers the greatest flexibility, mobility, and time savings. They do not need any installed ordering software or an office terminal, but rather only a mobile end user device on which they can use a Web browser. With the end customer, the user can play through product variants, prices, and other options on-site and create correct quotations, for he is always working with current data in the producer's ERP system: products, prices, conditions – everything fits. In addition, the integrated information system provides "all" orders with the possibility to download all commercially relevant documents in addition to the graphic timeline of the delivery stati. Orders and producers save valuable time and effort.

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Product category: Software

A+W Smart Companion: Scan smarter with smart devices

The barcode scanner has long since established itself as an indispensable tool in the flat glass industry. From the recording of goods receipt in the warehouse to status registration in production to delivery confirmation at the customer's; data is recorded via barcode scanning and transmitted to ERP and production systems.
However, the industrial scanner as we know it is quickly becoming obsolete. Smart devices equipped with the A+W Smart Companion app, great computing power, and outstanding graphics algorithms will soon replace it.
A+W Smart Companion assists users along the entire value-creation chain, contributing to its digitalization and saving time and money, for processes become more flexible. The hardware can be any modern smartphone or the TC20 smart device from Zebra. In addition to all the features that distinguish a smartphone, this device also has a hardware-supported barcode scanner. The app works on Android and IoS devices.
A+W Smart Companion can scan several barcodes at once, e.g. edge compound labels on a rack, which saves a lot of time. Work is more productive and there are fewer errors. A+W Smart Companion represents a completely new product generation, which, like other current A+W solutions, was designed for mobile end user devices.

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Product category: Software

A+W iShape: Digitalize templates with a smartphone camera

For the production of a non-rectangular sheet (shape, free form), glass processors frequently receive a hand drawing or a wood, chipboard or cardboard template from the customer. Modern production on CNC machines requires digital data in order to define these shapes.
The glass processor needs a simple and flexible solution for generating digital data from the template. Older systems for digitalization require special equipment and calibration – but this is expensive and time-consuming.
A+W, in conjunction with Viprotron, has developed a user-friendly, amazingly easy-to-operate app for exactly this purpose – A+W iShape. The template is fitted with the L-shaped reference objects and then photographed with a high-end smartphone camera. The reference objects, high-quality precision metal pieces, are placed on the template or fastened to it. They serve to correct any distortions when photographing. The objects also have a QR code, which enables automatic detection of the objects and eliminates the need for any further configuration.
The special feature: in contrast to older solutions, no calibration of the camera is required! A+W iShape works with any good smartphone camera.

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Product category: Software

A+W Logistics Optimizer: Perfect Shipping and Delivery

The customer measures the quality of a supplier by the company's optimal logistics.
The A+W Logistics Optimizer ensures perfect planning and organization of the delivery process, and thanks to real-time transmission, incorporates all processes into the ERP system paperlessly. Our software creates and optimizes the shortest and most cost-effective routes – taking into account the possibilities of the Cura fleet. The A+W Logistics Optimizer makes all necessary information available to shipping in real time, including:

  • Address, delivery note, scope of delivery
  • Route and truck – designation
  • Storage slot on the truck
  • Specifications for unloading on-site
The customer is kept informed about the precise delivery date and the probable arrival time of the trucks. The driver imports the route data into the navigation system. With a delivery app, he uses his smartphone to book the delivery. This booking is then reported back to the A+W ERP system – A+W Business or A+W Enterprise in real time. When the customer confirms correct delivery, invoicing can be initiated immediately – and so more time and money is saved. In case of breakage, re-production is initiated right from the delivery point.
The system also supports the delivery and pick-up of additional racks and it can thus be integrated completely into route optimization.

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Product category: Process control systems, Software

A+W Smart Trace: Continuous Logging of Production

A+W IoT Smart Trace is a manufacturer-independent Industry 4.0 data platform. Companies can use this system in production to record, save, and evaluate data from various sensors, scanners, machines, and soft-ware systems on a common platform. To do this, the information is enriched with meta-data (when, where, by whom, generated and sent with which basic conditions) and stored on a central data server.The challenge here, in a mixed production environment with different machines, is to read out data from state-of-the-art digitalized systems as well as older machines with a lower degree of digitalization. And to combine this data so that it can be read.

This is precisely why we developed A+W IoT Smart Trace. This system is the intelligent platform to which your machine park is docked, read out, and evaluated via connectors.

Here, the "booty" varies – frequently older machines do not provide everything you'd like to know. But the strength of A+W IoT Smart Trace is that it can acquire a maximum of data even from a complicated and very "colorful" production environment.

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Company news

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Oct 21, 2020

New COO for the A+W Clarity division

Effective October 1, 2020, Dennis Tiegs has assumed the position of Chief Operations Officer (COO) for A+W's A+W Clarity business unit. 

A+W Clarity is the "software for glass" division at A+W. At the same time, Dennis Tiegs will become a member of the A+W executive management team and report directly to A+W CEO Peter Dixen.

Dennis Tiegs most recently occupied the position of COO Global Accounts in the A+W Clarity business unit at the leading company for flat glass software. Here, he was responsible for commercial and technical support of international corporate groups. This 35-year-old manager therefore brings to the table a veritable wealth of customer support experience.

Dennis Tiegs joined the company in 2007 and has profound knowledge of the A+W software systems – the best prerequisites for his new leadership position. In the future, in addition to providing support for regular customers and constantly enhancing the A+W Clarity software, he especially wants to dedicate himself to new and scalable automation concepts. Dennis Tiegs lives nearby with his partner and four children.

The new COO believes that the A+W Clarity business unit is on the right trail. "I look forward to working with our customers and employees to orient the A+W glass software strategically toward future requirements and advancing the digitalization of the industry consistently. My foremost goal is to help A+W customers in the world of glass industry 4.0 and make them even more successful."

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Oct 21, 2020

A+W iCut – Compact Digitalization


OPTIMIZE CUTTING – EDIT ORDERS – MANAGE STORAGE

Are you a small or medium-sized company looking for a state-of-the-art, cost-effective IT solution that automates your most frequently-used functions in the office, storage, and cutting? Then A+W iCut could become your new integrated software system – perhaps the first step toward digitalizing your company.

Highly integrated: order processing and cut optimization
A+W iCut includes complete order entry and master data management systems. Create customers and products easily and quickly and use a clear interface to enter insulated glass, TG, LAMI, and other glass types, as well as the necessary edge processings. Then calculate the total price for the order based on the item prices entered.

Optimize your cutting in the next step. With the integrated Production Manager you transfer the orders entered to the optimization with a mouse-click, and here you have a choice of different optimization methods.

Manage glass storage digitally
Manage your glass storage digitally and use automatic synchronization with the optimization – after cutting, A+W iCut automatically updates the inventory. You know at all times which kinds of glass are available in storage in what quantity and which ones might have to be re-ordered.

Use residual plates optimally withA+W iCut
Another crucial feature of A+W iCut is a system for managing residual plates. This way, you ensure that in addition to the stockplates, the optimization also considers your valuable residual plates in order to achieve the best yield. This is an option that distinguishes state-of-the-art optimization systems from less capable ones: and you get more for your money!
 

Your benefits:

Order entry:
  • Entry of IG, LAMI, TG, individual sheets, and edge processings
  • Entry of standard shapes from the A+W shape catalog
  • Calculation of the total order price based on manually entered item prices
  • DXF import during order entry with shape 99
 
Storage
  • Manual stock receipt bookings
  • Automatic stock removals by the optimization
Optimization/use of residual sheets
  • Creation and maintenance of residual plate storage
  • According to the situation, residual plates are used to achieve maximum yield in optimizations
  • Residual plates can be added to the residual plate storage manually

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Oct 21, 2020

A+W Gantry Interface: HOW'S INVENTORY IN THE BASE GLASS STORAGE?

Highly digitalized systems in networked systems enable the permanent exchange of real-time information of machines with software systems. A new, clever A+W interface between glass storage and A+W ERP system makes use of these possibilities. Thanks to the new A+W Gantry Interface, time-consuming synchronization, deviating inventories, and complicated manual corrections of glass inventories in the base glass storage are a thing of the past.

Have you experienced situations such as these? An employee in purchasing needs to know what the current inventory of a particular glass type is for a very important order. He can't reach the responsible people in production on the phone. So he sends a trainee to cutting. However, his contact is engaged on the break-out table, but is available 15 minutes later. The trainee receives the information and goes – after he has taken a quick smoke break – back to the office. Meanwhile, the colleague who sent him to cutting has gone to lunch. Two hours later, he finally has the information and he can finish his order.

With the A+W Gantry Interface, such situations are now a thing of the past. With this clever interface, our employee in purchasing has an up-to-date overview of the inventories in portal storage in the ERP stock system at all times. The synchronization interval can be configured at will. No more time-consuming manual stock information or corrections are necessary, not even for inventory.

Intelligent interfaces are the invisible champions in smart factories. They enable complex Industry 4.0 communication networks and ensure that the information is always available where it is needed.

One such useful new interface is the A+W Gantry Interface. With it, the user can synchronize inventories in glass storage systems from Hegla, Bytronic, and Lisec with the A+W ERP systems A+W Business, A+W Business Pro, and A+W Enterprise. The user can specify the interval for synchronization.

The storage is completely automated; the actual inventories in the glass storage are always depicted in the stock module of the ERP system. In particular, purchasing will profit from the A+W Gantry Interface: employees always know, based on current figures, which glass types they have to order.

Benefits for the user:

  • With this clever interface, the user always has an up-to-date overview of the inventories in the portal storage.
  • The online connection enables continuously integrated processes from the ordering to consumption of glass in production.
  • No time-consuming manual inventory or stock correction in the ERP system is required.
  • Order suggestions in purchasing are always based on the current portal stock data.
  • Complex mapping permits the connection of several stocks from various manufacturers.
  • Cover sheets can be mapped via separate storage spaces and reused.
  • Expansion of the dynamic breakage organization/reporting.

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Oct 21, 2020

GLASWELT Interview with Alfred Cortisse: Virtual cooperation is frequently more effective

The Corona crisis has made it perfectly clear just how critical software that works well is for producing companies. We interviewed Alfred Cortisse of A+W Software, a company that supports window builders and glass operations. This software specialist explains how processing operations can control their production from a home office and how A+W maintains its support safely.

GLASWELT – Mr. Cortisse, the current situation has shown that precisely in times of crisis, functional software is the basis for keeping things running. How have you been assisting customers during the crisis and how do you keep support going?

As Chief Operations Officer at A+W, Alfred Cortisse is responsible for all activities in the glass sector in Europe, the Middle East, Africa, and Asia.
Alfred Cortisse – Yes, the crisis, which arose quite spontaneously, has shown us how essential a well-oiled system of personnel, software, and machines is for the success of an operation. This is true even if no one actually has to run to the trouble spots in question in every case; it is possible to keep production running from a home office.

The crisis has demonstrated why it is more important than ever to work with reliable solutions and partners. As the world's leading software producer for the flat glass and window production industry, we have long offered our customers professional, multilingual service. This service is available thanks to our international structure, with subsidiaries in the USA and Australia in other time zones; we can therefore also offer service outside of normal office hours.

"Today, production can be controlled and monitored very well, even from a home office."

GLASWELT – What does a processor have to do to ensure that the operation can keep running during the crisis? Which departments can work easily from a home office, for example?

Alfred Cortisse – It's important for operations to keep their software up to date. This allows them to react quickly to changes. And it allows us to help them with new functions in timely fashion. With today's cloud solutions and current terminal servers, administrative tasks can be handled very well and efficiently from the home office. Thus, all commercial processes and work preparation can be done remotely.

GLASWELT –Can you explain a few technical details about how this works?

Alfred Cortisse – Technically it's no problem to work from home today: with a VPN connection, you can access the company server from your home office and work just like you can on-site. Of course this assumes that you have a good Internet connection at home, something that is generally not a problem these days. However, even if you are still using production terminals and generating the labels at each workstation, for example, working remotely still makes life easier. For precisely the machine data currently required is generated and nobody has to distribute data media and/or labels to the workstations in question. You can also view reports from the home office. Assuming you have appropriate operational agreements, production can also be monitored well remotely.

GLASWELT – How is data security guaranteed with the online connection?

Alfred Cortisse – Thanks to encryption, a VPN offers a high standard of security. Checks for authorization are done in the home office exactly as on a workstation on company premises. Special agreements apply for remote maintenance. And special, secured access to the systems also has to be set up for our employees.

For larger customer groups, multi-factor security systems are also used for remote maintenance; they provide personal and temporally restricted, documented access. In some cases, access to productive systems is only granted after personal consultation.

GLASWELT – Do you think that the Corona crisis will change work structures in our industry, and if so, how?

Alfred Cortisse – Many industrial operations are already a ways down the road toward digitalizing. The current crisis will accelerate this. With automation, bidirectional data exchange with machines will be an unavoidable step in the future. Downstream processes will adjust dynamically in real time. By contrast, process documentation is still frequently done manually. Producers' liability is becoming a big topic. Without digitalization, the proof required for this is very difficult or impossible to provide, and it's frequently incomplete.

From my point of view, we have seen recently that you can work very well together online. I think we are much more efficient with some of our customers. Earlier, we collected topics in order to plan out days so that travel time was worthwhile. Today, experts meet virtually and work together on projects. Travel time has become constructive work time. We are experiencing digitalization in the way we interact with one another, with regard to topics, and especially using software for online teamwork; the result is an entirely new form of cooperation. I'm convinced that the way we cooperate will change permanently.
 
 www.glaswelt.de
info@a-w.com

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Oct 21, 2020

Industry 4.0: Digitalizing Shipping and Delivery

HOW TO SCORE WITH DELIVERY QUALITY

The customer measures a supplier's quality by the quality of the company's delivery logistics. Delivery is one of the most important customer touchpoints. Timeliness, completeness, and the condition of the delivery are critical for the customer, especially if the product - as is generally the rule in the flat glass industry - will be processed further and the delivery has therefore been incorporated into the customer's production planning from an early stage. Delivery on short notice and timely construction site delivery are services that are simply expected today.

That's why delivery logistics and the handling of complaints are so important for the customer. How quickly can the flat glass partner delivery the replacement lite? Can the customer adhere to his production sequence or will there be critical delivery bottlenecks with the end product? Delivery logistics begin with the supplier's production planning, whereby the delivery dates match the production sequence. In the end, the customer decides what will be produced and delivered first.

Optimized rack packing with the A+W Rack Optimizer, here via robot.
The production of complex lites and insulated glass units has to be done so that the lites are available on-time for loading on the truck on the right rack in the right sequence for the right route. This means that the racks with the lites have to be prepared and optimized for loading using a perfect shipping logistics system. Delivery and packing logistics have to work smoothly together in highly integrated fashion. Manually, this is very difficult to achieve; it is labor-intensive and expensive.

Packing logistics begins with the individual rack. In well-organized insulated glass operations, products are placed on shipping racks directly and so they are optimized. Highly specialized software systems such as the A+W Rack Optimizer ensure that the packing restrictions for the shipping rack are considered, as is the order in which the customer will remove items from it.

In the Industry 4.0 world, the racks will be loaded by robots controlled by software – precisely to the millimeter, quickly, and without manual intervention. Nothing will have to be picked or repacked; optimally loaded shipping racks are ready for packing on "their" truck.

The cargo space of the delivery vehicles is also optimized for maximum capacity with well-organized digital shipping logistics.

Electronic packing information
Based on barcode registrations, precise packing lists will be created, which can be sent to customers electronically. This way, the packing information is present in the customer's IT system right away and it does not have to be placed on the shipping rack in paper form – which increases the security and availability of the information.
As with the package service: the customer confirms receipt of his delivery with an electronic signature.
Now the customer knows exactly which lite will be delivered when on which truck and rack, and if necessary, also which broken lite must be re-delivered. Naturally the lite sequence on the shipping racks is also documented on the packing list. This is another little piece of digitalization that increases the efficiency and security of the delivery process enormously.

Load optimization
In addition to other parameters, good logistics optimizers also optimize the loading of the trucks considering various kinds of racks. For example, various A racks can be optimized together with boxes for maximum utilization of the cargo space. Here, depending on the truck type, the delivery sequence also has to be considered – it's useless if the storage space is used optimally but racks cannot be accessed easily in the delivery sequence. State-of-the-art logistics systems consider this since they examine both packing and delivery logistics.

Route planning
Before loading of the trucks is optimized, if it is configured properly, the supplier's logistics software has long since taken care of all the route planning. State-of-the-art, highly automated systems plan the shortest route automatically, considering all destinations, in order to reduce time and costs. This solution integrates entire truck fleets and route parameters and analyzes the driving times in order to guarantee that deliveries or pick-ups can be made as cost-effectively as possible within the planned time.

A+W Rack Optimizer generates sequences with which high-priority items can be delivered. Routes are adjusted to traffic in order to achieve the best results. During the route calculation, parameters such as storage space (storage meters), delivery times, hold times, and priorities selected by the user are considered.

Smart Delivery: delivery in the age of Industry 4.0
Of course comprehensively digitalized systems such as the A+W Logistics Optimizer also help with delivery to the customer. This is how the driver can use a delivery app on a smartphone to book the delivery and report it back to the ERP system in real time. There, the dispatch manager can monitor the delivery of the route online and react directly to reports such as "Lite 0815 broken" and initiate re-production.

This way, the supplier frequently saves several days and in many cases can deliver the re-produced lite the very next working day. The driver also has the opportunity to photograph the delivery situation with a smartphone (where? in what condition?); the picture remains in the system and serves as additional proof of proper delivery, if necessary deviating delivery point and irregularities such as damage, etc.

Using GPS coordinates, planned and also deviating delivery points are reported and are therefore available at any time for after-the-fact evaluations.

When the customer confirms correct delivery, invoicing can be initiated immediately – and so more time and money is saved. The system also supports the delivery and pick-up of additional racks and it can thus be integrated completely into route optimization.

www.glaswelt.de
info@a-w.com

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About us

Company details

Software for Glass and Windows

A+W is the market leader for software in the flat glass industry as well as the windows and doors business. We develop ERP-, PPS- and optimization software in order to make glass and window manufacturers even more efficient.
Our products are suitable for small, mid-sized and large companies.
We have been active on the market for more than 40 years and we sell our products worldwide. A+W cooperates with experienced and competent companies in the industry. This combination provides the best possible solution for our customers.
Our solutions help us control and optimize the whole value chain, from basic glass to finished windows or facade elements.
  • More than 1,100 customers worldwide
  • ~200 employees worldwide
  • 50 employees in Research and Development

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